Scale-up and Pilot Plants

Scale-upJumping from lab developed formulations to full scale production inevitably leads to very expensive problems. Either the products fail or the equipment fails. This leads to losses of ingredients, upset factory managers and disenchanted distributors and users. The scale-up stage is critical to the success of your products. The volume of product typically needed for scale-up, field trials and test marketing of a new products are beyond the capacity of a laboratory but too small for full scale plants or toll manufacturers. Eureka! has purpose built pilot plants and experienced staff capable of supporting scale-up.

We have a comprehensive range of equipment including;
Equipment Laboratory size Pilot plant size Semi-commercial size
Bead mills 200ml barrel Dyno® Multi Lab Dyno Mill 25L.
Basket extruders 10cm diameter 20cm diameter 40cm diameter
Compression extruders 8cm diameter 12cm diameter 18cm diameter
Coating pan/drum 500g rotating drum 5kg rotating drum

40cm pan

40kg rotating drum
High sheer mixer Silverson® lab mixer Silverson® mixer suitable for 50L and 100L vessels Silverson® in-line mixer

Silverson® mixer suitable for 1,000L vessels

High sheer powder mixer 500ml mixer 20L, jacketed mixer

Granulators/extruders, Mastersizer (laser particle sizer), spray dryer, jet mill, humidy controlled ovens, Stepan Spraying system, jacket powder mixer, high sheer powder mixers, Silverson high sheer liquid mixers, etc.